Automatic cartoning and palletizing plant for glass bottles

The project consists in a complete case packing and palletizing system, includes 5 machines and some other devices all designed, produced and tested in our main plant.
The customer’s requirement is to manage a production of 36.000 bottles per hour coming out of the filler; containers (cylindrical shape, made of PET, 1000 ml capacity) are packed into cases and automatically arranged over pallets. They will be handled by the operator who will pick them and arrange them in the existing warehouse.
The complete line is made of a carton formeing machine, a machine arranging bottles following the required scheme and inserting them in the American carton, 2 carton closers that satisfies production needs and a last palletizer organizing cartons over the pallet.
The supply also includes some other devices: full and empty pallet transportation roller units, empty pallets warehouse, double-speed belt for turning cartons, diverter, middle tray preparing boxes to be put over the pallet, wrapper, protections and accident prevention devices.